GGK Smart Water Management with IoT

Challenges

Difficult to manually estimate storage capacity of sulphuric acid
Irregular shape of tanks
High temperature which generate toxic fumes
Lack of alerts/warnings for fluctuations in steam/temperature levels
Relying on traditional SCADA to get data
Expensive installation and maintenance of SCADA
Tedious and elaborate process to access data

Solutions

IntegratedKarIoT'sIoT solution with PLC and removed SCADA for data acquisition
Reduce infrastructure cost for real time monitoring over the scada solution by 60%
Providing real-time data via a cloud server and accessible on web and mobile devices
Alerts and warning system for any tampering or fluctuation in temperature levels, fumes, etc
Introduced weighment integration to check the weight of the product without manual intervention
Automated all manual operations with regular shift-based reports. Drastically reduce manual efforts and labor costs
Alert on fluctuations thereby reducing the overall product loss

Results

KarIoThas brought innovation to their modern acid storage facilities by automating and providing a cost-effective solution. Gee Gee Kay and its team are now able to operate and get real-time updates of all operations from a smart device thereby increasing their production quality and quality.